Construction: Fabrication

Fabrication

IMC Fabrication Shop

High Quality Fabrication of Your Mechanical System Components

Our fabrication shop, located in Kosciusko, MS, provides high-quality fabrication services. The shop supports the construction activities of Ivey Mechanical by producing the component parts that make up our HVAC and plumbing systems.

Pipe Fabrication Shop

IMC Fabrication creates carbon steel and stainless steel pipes as well as welded and grooved pipe spools. We employ a team of 6 to 10 fabrication welders, and our shop is housed in a 2-bay, 24,000 SF facility with 3, 2-ton crane rail systems and 3.5 ton jib cranes. Roller beds are strategically placed for material and product handling.

Certifications and Accreditation

IMC Fabrication maintains the following stamps:

  • American Society of Mechanical Engineers (ASME): “S” and “U”
  • National Board of Boiler and Pressure Vessel Inspectors (NBBI): “R” and “NB”

Pipe Fabrication Process

    • We receive detailed spool drawings from BIM coordination that include a spool isometric and a bill of materials (BOM)
    • Through coordination software or Pypeworks software, the cutting and burn information is loaded manually at the pipe cutting machine and the manager’s work station
    • Each fabricated spool is noted with the part number reflected on the installation drawing
    • All open ends are covered prior to shipping the fabricated spools
    • Finished fabricated spools are typically shipped on an open flatbed trailer, layered and strapped

Pipe Fabrication Shop Equipment

  • 1-Watts Specialties W-244 6-axis computer controlled pipe cutting machine:
    • 25ft machine bed
    • 30ft powered offload conveyor
    • 20ft powered out-feed conveyor
    • Hypertherm Maxpro 200 plasma cutter for pipe diameters up and including 24” carbon and stainless steel
  • 5-Miller PipeWorx 400 Pipe Fabrication Welding Systems, each capable of:
    • Stick (SMAW)
    • DC TIG (GTAW)
    • MIG (GMAW)
    • MIG RMD
    • Pro-Pulse (GMAW-P)
    • Flux Cored (FCAW)
  • 1-OrbitMaster Adapt ARC:
    • Miller XMT 450cc/cv and
    • Miller Coolmate 3
  • 2-CWI rollout welding stations
  • 1-Wellsaw Band saw
  • 1-Victaulic VE414MC machine capable of grooving 2” through 16” carbon, stainless and copper pipe
  • 1-Millhog and 2 – Bevelmaster pneumatic beveling tools
  • 2-CWI chuck positioners

Heavy Metal Fabrication Shop

The IMC Fabrication Heavy Metal Fabrication Shop is 7,000 square feet and employs a team of 3 to 6 fabrication welders. Utilizing flat and formed carbon, galvanized, stainless and aluminum materials as well as hanger assemblies, we have the ability to MIG, TIG, and stick weld black iron, galvanized, stainless steel and aluminum materials.

Heavy Metal Products

  • Welded duct
  • Welded exhaust
  • Vent or flue piping
  • Pipe stands
  • Roof curbs
  • Equipment rails
  • Strong back trapeze hangers
  • Pipe hangers

Heavy Metal Fabrication Shop Equipment

  • 1-Standard Industrial model AS375:
    • 10 hydraulic shear
    • 3/8”x 10’ mild steel
    • ¼”x 10’ stainless steel
  • 1-LVD 10 foot hydraulic press break
  • 1-Western Arctronic spot welder
  • 1-Miller 22A wire feeder with welder
  • 2-Piranha and 1-GEKA iron workers
  • 1-8 gauge motor driven roller
  • 1-Vectrax Milling/Drilling 1½ hp press
  • 2-Millermatic 251
  • 2-Miller Dialarc AC/DC
  • 1-Heliarc 352 AC/DC

Sheet Metal Shop

IMC Fabrication’s Sheet Metal Shop is 25,000 square feet and employs 10 to 15 fabrication welders. The shop features loading and unloading dock doors and a dedicated semi-trailer entry door with 1, 6-ton crane rail system for metal coil handling (10,000# x 5 ft coils). IMC shop standards are based on SMACNA and modifiable to project requirements as necessary.

Sheet Metal Products

  • Rectangular duct with Pittsburgh Lock longitudinal seams and standard “S” & drive and rolled on TDC (T-25a) flange on the transverse joints
  • Slip-on “Ductmate” style flange transverse joint if required by project specifications
  • 2.5 to 3 million pounds of rectangular duct per year

Sheet Metal Fabrication Process

  • Fabrication can be entered manually at the cutting machines or at the manager’s workstation but typically downloaded directly from the coordination drawings via Camduct or FabShop software as facilitated by the shop manager.
  • Each piece of duct and fitting has an ID part number and all open ends are covered prior to shipping.

Sheet Metal Fabrication Shop Equipment

  • Iowa Precision Duct Processing Coil Line:
    • 5 coil un-coiler and beader, notchers
    • Pittsburgh and TDC rolling mills
    • Multi-head pin spotter
    • Liner un-coiler for internal lining
    • Duct brake station
  • Iowa Precision Coil / Lockformer Plasma Fitting Table metal processing line:
    • 4 Coil un-coiler and beader
    • 20ft Lockformer Plasma table with Hypertherm Powermax1000 plasma unit
  • 2-RotoDie Hydraulic Benders
  • Various “S” & drive, Pittsburgh and TDC rolling mills
  • Various chop saws for vane and stiffener fabrication
  • Pin spotters for insulated fittings
  • Western Arctronic Spot welder
  • Miller 22A Feeder with welding machine
  • Pneumatic metal hammers

Plumbing Shop

The IMC Fabrication Plumbing Shop is 10,000 square feet and employs 6 to 12 fabrication welders who create detailed products from coordination drawings.

Plumbing Products

  • Plumbed wall units
  • Chase units
  • Assembled pipe racks
  • Medical gas wall units

Plumbing Shop Equipment

  • 1-Ridgid #122 tubing cutter and cleaner
  • 1-Ridgid #124 tubing/fitting cleaner and deburring
  • 1-Wheeler Rex Snap Cutting Machine Model 2500
  • Various chop saws and drill presses for material cutting
  • 1-Miller 22A feeder with welding machine
  • Cut-master 38 plasma cutting machine
  • Utilizes templet and jig arrangements to insure typical fabrications
  • Shrink fast plastic wrapping
  • 1-Greenlee conduit bender

Plumbing Shop Certifications

  • NITC ASSE Medical Gas Installer 6010
  • ASME IX Brazer

Are you interested in having your materials made at Ivey Mechanical’s Fabrication Shop?

Contact the IMC Fabrication Shop

Steve Barnhill, Fabrication Services Manager
Phone: 662.289.3646

Address:
515 North Wells Street
Kosciusko, MS 39090

Contact

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